Digital Metal Signs Printing Aluminium Composite
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Digital Metal Signs Printing Aluminium Composite

Digital Metal Signs Printing Aluminium Composite

1)Product Name: : Aluminium Composite Panel, curtain wall material, decoral wood grain aluminum plant manufacture, decor
Basic Info
Model NO. PL3004
Thickness 2mm-10mm
Alu Thickness 0.2mm-0.5mm
Transport Package Wooden Pallet
Specification 1200*2400*3*0.2MM
Trademark Bolliya
Origin China
Product Description
1)Product Name: : Aluminium Composite Panel, curtain wall material, decoral wood grain aluminum plant manufacture, decoration material, decorative brushed aluminum sheet metal, aluminum material, aluminum panel.

 

2)Introduction: Metal Composite Panel is sandwich panel that is composed of 2 metal sheets (aluminum, copper, zinc or stainless steel) bonded to a thermal plastic core (or FR core).

 

3)Characteristic of metal composite panels:

 


Characteristics
Super flatness
High panel rigidity
Light weighted
Economic cost
Various colors
Easy fabrication & Installation
Good Anti-UV property
Good impact resistance

4)Specification of BOLLIYA Metal Composite Panels:
CoatingPVDF Kynar500 / FEVE / PE
Coating Thickness:PVDF & FEVE >25microns
PE>15microns
Panel Thickness2mm, 3mm, 4mm, 5mm, 6mm upto 15mm
Aluminum Skin Thickness0.12mm, 0.15mm, 0.2mm, 0.3mm, 0.4mm, 0.5mm
Alloy1100, 3003, 3005, 3105, 5005
Panel Width1220mm, 1250mm, 1500mm, 1575mm, 1750mm
Panel Length2440mm, 4880mm, 5000mm, 5800mm
CoreLDPE core, Mineral Filled FR core

 

5)BOLLIYA factory at a glance:

Year Established
1997
Production Lines1 high-speed coating line (runs at 30meter/minute)
2 ACP lamination line (runs at 6meter/minute)
Production Capacity8000sq.m of 4mm panel a day (2 containers)
Management SystemsISO9001 / ISO14001 / ISO18001
Product QualityComplies with CE, ASTM, EN, BS norms
Production RangeAluminum Composite Panel
Copper Composite Panel
Stainless Steel Composite Panel
Titanium-zinc Composite Panel
Aluminum Honeycomb Panel
Sandwich Panels

6)How do we guarantee our product quality?
We have 3 strict quality control procedures to ensure our product quality.
Step 1: We choose top quality raw materials
PVDF paints: PPG and Beckers
Aluminum Coil: Chalco
Copper Coil: Aurubis
Titanium Zinc Coil: Rheinzink
Stainless Steel Coil: NSSC, POSCO, Bao Steel
Step 2: Quality inspection during color coating process, lamination process and packing process
Coating process: Aluminium thickness, color deviation, gloss rate, coating thickness, T-bend, pencil hardness, paint adhesion etc, were fully inspected according to AAMA620 norms.
Lamination process: Peeling Strength, panel thickness, panel width & length, diagonal, panel surface are fully inspected accordingly to ACP industry standard.
Packing and container loading process: Visual quality re-check
Step 3: Third party tests. We cooperate with SGS, TUV, Intertek to conduct quality tests on our product. Below is test results done on our product (done by SGS):
NoTest itemTest methodTest conditionResult
1Coating thicknessASTM D7091-05-27.0µm
2GlossASTM D523-0860° geometry27
3Pencil hardnessASTM D3363 -05(2011)Pencil: Mitsubishi®scratch hardness: 2H (see note 1)
4Bend resistanceASTM D3363 -05(2011) method A-No cracking at the minimum mandrel diameter(3mm)
5AdhesionASTM D7091-05e2 method BTape: Permacel 99 Space: 1mmClassification: 5B (see note 2)
6Impact resistanceASTM D2794 -93(2010)Diameter of the punch: 12.7mm Impact model: intrusionImpact failure end point: 1.3kg·m
7Abrasion resistanceASTM D968- 05(2010) method ALitres of abrasive: 76.0L Coating thickness: 0.99milAbrasion resistance: 76.8L/mil
8Water resistanceASTM D870-09Immersion, 99ºC,2hAppearance: No visual change
9Dirty resistanceASTM D2064 -91(2008)Cheesecloth: 40×40mm 4 intact layers No. 8 rubber stopper lead: 500g condition: 60ºC,1hNumberical value:10 (see note 3)
10Alkali resistanceASTM D1308- 02(2007) clause 7.210 drops of 1%(m/m)NaOH Spot test, 16h (see note 4)Appearance: No visual change
11Acid resistance10 drops of 1%(m/m)H2SO4 Spot test, 16h (see note 4)Appearance: No visual change
12Oil resistanceEdible oilAppearance: No visual change
13Solvent resistanceASTM D5402 -06(2011) method ASolvent: MEK Rub rate: 1cycle/s Number of double rubs:25cycles (see note 4)Appearance: No visual change
14Color retentionAAMA 2605-2005 7.1Take a random point on the sample as color standardE*ab=0.20 (See note 5)
15Adhesion reverse impact 1/6" crosshatchWith reference to ASTM D3359-09e2 method B and client's requirementDiameter pf the punch: 12.7mm impact model: extrusion Space: 1/6inch Tape: Permacel 99Classification: 5B (See note 2)
16Coefficient of linear thermal expansionASTM D696-08Test temperature range : Ramp 10ºC/min from -30ºC to 30ºCPurge gas: Nitrogen (N2), Purity 99.995% Flow rate: 50ml/min. Measurement Direction: Thickness193.8×10-6µm/m·ºC (see test spectrum)
17DensityASTM D792-08 method BAbsolute alcohol, 23±0.5ºC1.449g/cm3
18Tensile strengthASTM D638-10Specimen: Type I specimen thickness: 3.95mm Testing speed; 50mm/min61.6MPa
19Flexural strengthASTM D790-10 Procedure A and client's requirementSpecimen: 128×13.17×3.96mm Testing speed: 1.7mm/min Span: 64mm128MPa
20Flexural modulus11720MPa
21Sheer strengthASTM D732-10Specimen thickness: 3.94mm Punch diameter: 25.0mm Separation speed: 1.3mm/min34.2MPa
22Shear resistance10594N
23180° Peel strengthASTM D903-98(2010)Specimen width: 25mm Testing speed: 152.4mm/min0.95kg/mm
24Peel torqueWith reference to ASTM D1781-98(2004) and client's requirementCondition: Dip in 100ºC boilding water, 20min→ 23±2ºC, 50±5%RH, 24h sSpecimen width: 25.0mm Testing speed: 25mm/min14.6kg/mm
25Heat deflection temperatureWith reference to ASTM D648-07 Method B and client's requirementSpecimen width: 13.52mm Specimen depth:4.05mm Rate of temperature: 120ºC/h Load: 1.82MPA97.3ºC(see note 6)

 

7)Packing and Loading:

Packing Method
Loading Quantity for 3mmLoading Quantity for 4mm
Wooden Pallet1500pcs1100pcs
In Bulk (nude packing)2000pcs1400pcs

8)Typical Project List:

Product
NameQuanti
AluminumBeijing National Conventional Center100,000 m2
Linghai Pearl Building8,000m2
Melbourne Airport20,000m2
Costa Rica Liberia Airport10,000m2
Malaysia Lingbang Plaza30,000m2
Guangzhou Asian Steel Centre3,000m2
Copper626 1st Avenue Manhattan35,000m2
Tongling Museum2,000m2
AHQ Army Complex Bangladesh1,500m2
Guangxi Tianlong Apartment3,000m2
Elegant Residential Apartment France1,000m2
Guangzhou Dayi Villa1,000m2
Stainless SteelMalaysia Exim Bank3,000m2
Palacio de Hierro de Jalisco, Mexico5,000m2
R&F Building Guangzhou10,000m2
VTB Bank Vietnam35,000m2

Digital Metal Signs Printing Aluminium Composite